an 8 m diameter SAG mill with LID = grinding a copper ore, and predicted maximum capacity and minimum kWh/ton at about 6070 ball load at 25070 total filling. Two FAG mills of LID = 2 were necessary to give the same capacity, and the simulations indicated a lower kWh/ton for these mills. For this ore, both systems were technically feasible.
WhatsApp: +86 18838072829Hard ore Work Index 16 = 100,000/65,000 = kwh/t For the purposes of this example, we will hypothesize that the the crushing index of the hard ore with the increased energy input of kw/t reduces the ball mill feed size to 6,500 micrometers.
WhatsApp: +86 18838072829Grinding mills, including SAG (semiautogenous grinding) mills and ball mills, consume approximately 6070% of the total energy cost of the entire mining operation. The mills are installed with large motors, up to 20+MW, which impart the required energy to successfully process many tonnes per hour and grind the rock to a powder size suitable ...
WhatsApp: +86 18838072829The SABC circuit design is to accept minus 8″ run of mine ore from a 12,000 ton silo. Two Forano pan feeders discharge from the silo onto a 48″ belt which feeds the 32′ x ′ mill. The mill is powered by two 5500 hp motors. Nominal mill speed is (78% critical) with a top speed of
WhatsApp: +86 18838072829Step 1 — Evaluate the effect of reducing rod mill feed size from 1½" to 1″. Convert two pebble mills to ball mills. Step 2 — Test full division conversion to ball mills. Evaluation of ball size. Step 3 — Determine maximum tonnage treatment capability with ball mills. Step 4 — Comparison of overflow and grate discharge ball mills.
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WhatsApp: +86 18838072829how is the capacity of a ball mill determined. · 1 calculation of ball mill capacity the production capacity of the ball mill is determined by the amount of material required to be ground, and it must have a certain margin when designing and selecting there are many factors affecting the production capacity of the ball mill, in addition to the nature of the material (grain ...
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WhatsApp: +86 18838072829AG/SAG/Ball Mill Sizing Gross Power Draw and Specific Energy Calculator for Autogenous Grinding (AG), SemiAutogenous Grinding (SAG) and Ball Mills. Exit Mill Calculator ... Throughput Capacity: [t/h] Specific Energy Required: [kWh/t] Power Required: [kW] Mill Selection Result. Description.
WhatsApp: +86 18838072829SAG mills are used to grind ore of around 7" down to 1/2" ore smaller. This video shows the measurements of the grinding media inside.
WhatsApp: +86 18838072829and four ball mills with a diameter of m and m long, run by 17 MW gearless drives. At Sierra Gorda project, Chile, a new copper processing plant with a capacity of 110 thousand t/day will use four HPGR Polycom24/17 and three ball mills (diameter m, length m, gearless drive 17 MW), and Peru's program of pro
WhatsApp: +86 18838072829In comparison to conventional tumbling mills,, rod and ball mills, the grinding media in an AG mill derive from the feed ore itself (Gupta and Yan, 2016; Hahne et al., 2003). Any change in the feed ore properties will therefore affect the grinding charge and thus, the AG mill performance (Bueno et al., 2013; Hahne et al., 2003; Mainza and ...
WhatsApp: +86 18838072829Mill grinding WikipediaAutogenous Ball Mill Minimum Capacity Tons Per Hour. Rod mills are less common than ball mills for grinding minerals The rods used in the mill usually a high carbon steel Autogenous millcapacities of ball rod and autogenous mills Capacity determination of ball pebble and rod mills autogenous ball mill minimum capacity tons per hour
WhatsApp: +86 18838072829They can be as much as 40+ feet in diameter. Patented in 1959, AG Mills are not so popular any more. This large diameter of mill is required to achieve the impact necessary to grind the ore. The main source of reduction comes from the impact of the rock falling on rock.
WhatsApp: +86 18838072829Ball mills, autogenous mills and semiautogenous mills from ThyssenKrupp Industrial Solutions with diameters above 8 m and 11 m respectively and drive powers exceeding 22 MW are in highly successful operation all around the world, grinding copper ore, gold ore, iron ore and other mineral materials.
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WhatsApp: +86 18838072829An autogenous mill of ID m and an effective grinding length of m was fed with ore of SG to 20% of its volume.. The mill was operated continuously 24 hours per day at 1200 t per day and 75% of the critical solids in the mill charge were at 80% solids. Estimate:1. The power consumption per tonne per day.
WhatsApp: +86 18838072829A total of 120 t of Cristalino ore was prepared and sent to CIMM, where it was crushed and screened prior to grinding tests. The processing equipment included a m (8′) diameter by m (2′) length AG/SAG mill equipped with a 20 kW motor, a cone crusher, a m (3′) diameter by m (4′) length ball mill equipped with a 15 kW ...
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WhatsApp: +86 18838072829SAG is an acronym for semiautogenous grinding. SAG mills are autogenous mills that also use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. The largest SAG mill is 42' () in diameter, powered by a 28 MW (38,000 HP) motor.
WhatsApp: +86 18838072829An Autogenous Milling defined as used in this study, the term Autogenous milling means a process in which the size of the constituent pieces of a supply of rock is reduced in a tumbling mill purely by the interaction of the pieces, or by the interaction of the pieces with the mill shell, no other grinding medium being ..
WhatsApp: +86 18838072829Ball mills. The ball mill is a tumbling mill that uses steel balls as the grinding media. The length of the cylindrical shell is usually times the shell diameter (Figure ). The feed can be dry, with less than 3% moisture to minimize ball coating, or slurry containing 2040% water by weight.
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